PUMPING STATIONS PUMPING STATIONS

PUMPING STATIONS

Pumping system is heart of any chilled water system and hence is of extreme importance. With this in mind, we developed readymade pumping systems complete with Pumpsets, Valves, Strainers etc., mounted on a common base frame with connections for Suction and Discharge piping. These Pumping systems are manufactured at our factory in Undri-Pisoli. Once the manufacturing is over, the entire system is pressure tested at 10 Kg/cm2, coated with Zinc Chromate Coating and then painted with enamel paint. These Pumping systems are also insulated at our factory if required.



AHU VALVE STATIONS AHU VALVE STATIONS

AHU VALVE STATIONS

With the same principle of Pumping system, we also developed Readymade Valve stations for Air Handling Units to balance, monitor & isolate water flow for the Air Handling Units. These Stations also comprise of fully assembled unit of required Valves, Strainers etc. with connections for Supply & Return piping. These Stations are also manufactured at our factory in Undri-Pisoli. Once the manufacturing is over, the entire system is pressure tested at 10 Kg/cm2, coated with Zinc Chromate Coating and then painted with enamel paint. These Stations are also insulated at our factory if required. We have also designed and manufactured Complex Stations with Booster pumping system in it.



PRESSURIZATION UNIT WITH SMART CONTROLLER

PRESSURIZATION UNIT WITH SMART CONTROLLER

We also manufacture Pressure boosting systems with Smart controller. The Smart controller with in-built scheduler detects real time pressure in the system and starts the pressurization pumps for any decrease in the set system pressure. It also schedules the 1w + 1sb pump for run time equalization of the pumps thereby increasing Pump life.



FEW ADVANTAGES OF READYMADE PUMPING SYSTEMS AND AHU VALVE STATIONS



FRP AIR DISTRIBUTION SYSTEMS

FRP AIR DISTRIBUTION SYSTEMS

Air Distribution System is another critical area in any HVAC System. It is also costly and time consuming activity. With this in mind, we designed some products made out of Fibre-reinforced plastic which helped in reducing the installation time and cost.



FRP READYMADE PLENUMS

FRP READYMADE PLENUMS FRP READYMADE PLENUMS FRP READYMADE PLENUMS

  • Internally Acoustically Insulated as per required specifications to reduce noise levels.
  • Readymade mouth opening for connection with Air Handling Unit and Flexible Ducts.


TERMINAL BOXES

TERMINAL BOXES TERMINAL BOXES TERMINAL BOXES TERMINAL BOXES

  • Different type of Inlet connections to suit different site applications.
  • Separate Boxes for Diffuser & Grille layouts.


READYMADE ROUND COLLOR READYMADE ROUND COLLOR

READYMADE ROUND COLLOR

  • Used for making round outlets from GI Ducts to connect to flexible connections.
  • Aerodynamic design with shoe piece for smooth air flow.
  • Two sided stick tape provided on the flange for clamping and leakage prevention.
  • G.I. strips embedded in the flange for mechanical clamping to the duct.


ROUND FRESH AIR CONTROLLER ROUND FRESH AIR CONTROLLER

ROUND FRESH AIR CONTROLLER

  • Used for controlling fresh air inlet in individual rooms or Cassette Units.
  • Outer casing is made of FRP and internal Damper made of Aluminum.


FRP AIR DISTRIBUTION SITE

FRP AIR DISTRIBUTION SITE FRP AIR DISTRIBUTION SITE

FEW ADVANTAGES OF FRP AIR DISTRIBUTION SYSTEM

  • Very Less Installation time to the tune of 1 to 2 Days for Smaller sites as compared to standard 1 week for conventional ducting sites.
  • Entire system is leak proof as all the used equipment are of one piece molded design.
  • Less co-ordination required with other working agencies, thereby reducing project completion time and reducing hampering of each other's activities.
  • Due to leak proof and fully insulated design, efficiency of the system is increased thereby reducing Power Consumption.
  • Less time required for rework and there is less or No scrap generation.
  • Reusing the same material in case of shifting of site to other premises thereby reducing scrap and reducing relocation costs.
  • Less escalation in project costs due to exact estimation of required material quantities.
  • Less changes are required in false ceiling layouts due to use of flexible ducts and terminal boxes.


PIPE SUPPORTS

PIPE SUPPORTS PIPE SUPPORTS PIPE SUPPORTS PIPE SUPPORTS

  • Two types of Pipe supports are available, one for chilled water with PUF Insulation Gatti & the other for Condenser water with Rubber Lining.
  • These supports can be installed in tension, compression or in Cantilever position to suit site requirements thus enabling only one type of support for the entire site.
  • The welding joints on the supports are done with latest Co2 Gas welding techniques.
  • These supports are designed to take twice the weight of MS 'C' Class pipes to enable one below other installation at site.
  • These supports are zinc plated to avoid corrosion.


TRUSS SUPPORTS

TRUSS SUPPORTS TRUSS SUPPORTS TRUSS SUPPORTS TRUSS SUPPORTS

  • Different types of Truss Supports are available for I-Beam, C-Channel or Angle Trusses.
  • These can be tailor made to suit site requirements.
  • The welding joints on the supports are done with latest Co2 Gas welding techniques.
  • Threaded J-Hook is provided to maintain straight orientation in case of slanted trusses. These J-Hooks can be removed and Threaded Rods can be used in case of straight trusses.
  • All the clamping bolts are of heavy duty type to provide good clamping force and enabling heavier installations.
  • These supports are zinc plated to avoid corrosion.


YEARLY PROGRAMMABLE MICROCONTROLLER (FOR DX UNITS)

YEARLY PROGRAMMABLE MICROCONTROLLER (FOR DX UNITS)

  • Precise control on temperature by using imported platinum sensor.
  • Continuous monitoring & display of return air temperature, time, date status of compressors on/off & fault indications.
  • Programmable for one year operation, hence avoiding day to day requirement of operator.
  • Password protection for erroneous data entry.
  • PC interface facility, without requirement of dedicated pc.
  • Battery back-up for memory & real time clock for 5 years.
  • Two starts & two stops enables switching off of the machine during lunch hours, without stopping the blower for ventilation.
  • Energy saving due to programmable controlled operating hours & maintaining of uniform temperature due to use of imported sensor.
  • Maintaining of run hours for blowers, compressors & heaters on day to day basis and on monthly cumulative basis.
  • Data login for faults / errors for last 31 faults, enabling record keeping & easy fault analysis due to recorded history of faults.


COMBO DIGITAL GAUGES

COMBO DIGITAL GAUGES COMBO DIGITAL GAUGES COMBO DIGITAL GAUGES

  • Combo Gauges are used to measure both Pressure & Temperature in one single unit.
  • The display is shown by a digital indicator to the accuracy of 0.1 Kg/cm2 for Pressure and 0.1° C in case of temperature.
  • Typical Applications of such Gauges are Chiller Inlet & Outlet, Pump Inlet & Outlet, AHU Inlet & Outlet etc.
  • The Digital Indicator units of the combo gauges can be supplied with IP 55 Panel in case of outdoor application.


JOCKEY CONTROLLER

JOCKEY CONTROLLER

  • Jockey Controllers are used in areas having a scheme of Working & Standby type of Applications such as Server Room Applications or Pumping Stations.
  • They switch on / off the Equipment to achieve equal run time.
  • Standby Equipment is switched on in case of failure of working Equipment due to some fault.
  • The display is shown by a LCD Display Indicator which indicates the current Status of Equipment.
  • Manual Override is provided to facilitate Servicing / maintenance operations.